Lime Slurry-Target Distribution Center
Dry Lime-Building Pad Dry Up
Cement-Palo Verde Water Storage Pond
Lime Slurry-Riverside Industrial Park
Cement-Goodyear Airport
Cement-Maricopa County Roads
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Cement Stabilization for Water Storage Pond
Arizona
Public Service, the operator of the the world’s largest nuclear power
plant at Palo Verde, needed to replace an aging waste water storage
pond. The new pond is about 45 acres, will have a water depth of 29
feet will contain over 450 million gallons of water.
The
managers of the project called Asphalt Busters to discuss the options
for stabilizing the sloping sides of the pond. We discussed the onsite
soils to be used, strength requirements and our construction methods.
Cement at 8% was chosen.
To ensure that our construction methods
would meet APS’s exacting standards, we performed an onsite
demonstration showing our spreading and mixing abilities. During that
demonstration several air quality tests were made to verify that we
could meet the strict dust requirements. Samples of the cement
stabilized material were tested to verify that we could also meet the
strict spreading, mixing and moister requirements of this project. The pictures and captions below illustrate the process used on this project.

On a level area (mixing table) we spread
over 200 truck loads of cement at 8% and then injected over a 1,400,000
gallons of water at 200 to 425 gallons per minute and mixed 12” deep
which generated about 40,000 cubic yards of material.
The grading contractor then picked up
the material with a scraper and placed the processed material on the
slope and then finish graded and compacted to the required density.  A two layer liner was then installed to seal the pond from any leakage.
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